Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. In the past lime based cement binders were often used, such as lime putty, but sometimes with other hydraulic cements, such as a calcium aluminate cement or with Portland cement to form Portland cement concrete (named for its visual resemblance to Portland stone). Many other non-cementitious types of concrete exist with other methods of binding aggregate together, including asphalt concrete with a bitumen binder, which is frequently used for road surfaces, and polymer concretes that use polymers as a binder.

When aggregate is mixed with dry Portland cement and water, the mixture forms a fluid slurry that is easily poured and molded into shape. The cement reacts with the water and other ingredients to form a hard matrix that binds the materials together into a durable stone-like material that has many uses. Often, additives (such as pozzolans or superplasticizers) are included in the mixture to improve the physical properties of the wet mix or the finished material. Most concrete is poured with reinforcing materials (such as rebar) embedded to provide tensile strength, yielding reinforced concrete.

Because concrete cures (which is not the same as drying) how concrete is handled after it is poured is just as important as before.

Concrete is one of the most frequently used building materials. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminum combined. Globally, the ready-mix concrete industry, the largest segment of the concrete market, is projected to exceed $600 billion in revenue by 2025.

Concrete is distinct from mortar. Whereas concrete is itself a building material, mortar is a bonding agent that typically holds bricks, tiles and other masonry units together.

Ready-Mix Concrete is concrete that is manufactured in a batch plant, according to a set engineered mix design.

First is the barrel truck or in–transit mixers. This type of truck delivers concrete in a plastic state to the site.

Batch plants combine a precise amount of gravel, sand, water and cement together by weight (as per mix design formulation for grade of concrete recommended by the Structural consultant), allowing specialty concrete mixtures to be developed and implemented on construction sites. The first ready-mix factory was built in the 1930s, but the industry did not begin to expand significantly until the 1960s, and it has continued to grow since then.

Ready-mix concrete is often used over other materials due to the cost and wide range of uses in building, particularly in large projects like high rise buildings and bridges. It has a long life span when compared to other products of a similar use, like road ways. It has an average life span of 30 years under high traffic areas compared to the 10 to 12 year life of asphalt concrete with the same traffic.

Ready-mix concrete, or RMC as it’s also known, refers to concrete that is specifically batched or manufactured for customers’ construction projects, and supplied to the customer on site as a single product. It is a mixture of Portland or other cements, water and aggregates: sand, gravel, or crushed stone. All aggregates should be of a washed type material with limited amounts of fines or dirt and clay. An admixture is also added to improve work-ability of the concrete and/or increase setting time of concrete (using retarders) to factor in the time required for the transit mixer to reach the site/ place of casting.

Ready-mixed concrete is used in construction projects where the construction site is not willing, or not able, to mix concrete on site. Using ready-mixed concrete means product is delivered finished, on demand, in the specific quantity required, to the specific mix design required. For a small to medium project, the cost and time of hiring mixing equipment, labour, plus purchase and storage for the ingredients of concrete, added to environmental concerns (cement dust is a particular airborne health hazard and nuisance) may simply be not worth it when compared to the linear cost model of ready-mixed concrete, where the customer pays for what they use, and lets someone else do the work up to that point. For a large project, outsourcing concrete production to ready-mixed concrete suppliers means delegating the quality control and testing, material logistics and supply chain issues, and mix design, to specialists who are already set up for those tasks, trading off against introducing another contracted external supplier who needs to make a profit, and losing the control and immediacy of on-site mixing.

Ready-mix concrete is bought and sold by volume – usually expressed in cubic meters (cubic yards in the US). Batching and mixing is done under controlled conditions. In the UK, ready-mixed concrete is specified either informally, by constituent weight or volume (1-2-4 or 1-3-6 being common mixes) or using the formal specification standards of the European standard EN 206+ A1, which is supplemented in the UK by BS 8500. This allows the customer to specify what the concrete has to be able to withstand in terms of ground conditions, exposure, and strength, and allows the concrete manufacturer to design a mix that meets that requirement using the materials locally available to a batching plant. This is verified by laboratory testing, such as performing cube tests to verify compressive strength and supplemented by field testing, such as slump tests done on site to verify plasticity of the mix.

The performance of a concrete mix can be altered by use of admixtures. Admixtures can be used to reduce water requirements, entrain air into a mixture, add small fibers of PPP to improve surface durability, or even superplasticizer concrete to make it self-levelling, as self-consolidating concrete, but the use of admixtures requires precision in dosing and mix design, which is more difficult without the dosing/measuring equipment and laboratory backing of a batching plant, which means they are not easily used outside of ready-mixed concrete.

Concrete has a limited lifespan between batching / mixing and curing. This means that ready-mixed concrete should be placed within 30 to 45 minutes of batching process to hold slump and mix design specifications in the USA, though in the UK, environmental and material factors, plus in-transit mixing, allow for up two hours to elapse. Modern admixtures and water reducers can modify that time span to some degree.

Ready-mixed concrete can be transported and placed at site using a number of methods. The most common, and simplest, is the chute fitted to the back of transit mixer trucks (as in picture), which is suitable for placing concrete near locations where a truck can just reverse in. Dumper trucks, crane hoppers, truck-mounted conveyors, and, in extremis, wheelbarrows, can be used to place concrete from trucks where access is not direct. Some concrete mixes are suitable for pumping with a concrete pump.

Rustenburg Plant

Boshoek Plant

We take pride in our ability to pump massive amounts of concrete daily.

We have a 36m Pump and a 32m Pump

We pump  +- 90M3 per hour and at 40km distance are able to pump a staggering 350m3 per day.

    Contact us via the form on the left or details below

    Tel: 014 592 7124
    Address: Waterval Ave 25, Rustenburg
    Email: info@rustcrete.co.za